SOLDER MEISTER

The new generation desktop soldering robot for Industry 4.0 and IoT.
UNIX-DF Series have improved its network function and robotic motion.

Three types, according to PCB size. These are also applicable and optimized for laser soldering.
It can connect with network, which can visualize each soldering process and result.
The additional two axes facilitate penetration angles or rotate PCB, which make difficult soldering component possible from now on.

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Laser soldering specification

Achieve 1) Improved network functions for industry 4.0

OPTION

Connecting to factory network and making operation visible in real time.

• Supporting data export and external process control via LAN or COM port.
• Special monitoring software can remotely monitor operation status.
• The real-time monitoring such as temp. graph, operation status, errors can prevent defective products.
• Robots are controllable with connecting to PLC and with control commands.

Achieve 2) 3D soldering and MID (molded interconnect device)

Two additional axes enable complex PCB soldering easy and flexible.

Achieve 3) The new heater highly improves productivity.

Higher accuracy and improved temperature characteristics.

• Much more accurate temperature measurement has been achieved by placing heat sensor at the tip of the tip.
• Quick temp. recovery achieves higher operational efficiency.
• The heater and the tip are separated and can be replaced individually.
• Poka Yoke function prevents to make mistakes of installing a soldering tip and its direction.

Easy to change program selection on the switch box

Achieve 4) For Industry 4.0. Data management of each soldering process

By connecting DF monitoring software, various soldering processes such as temperature, program execution and so on are visualized and converted into numerical data.

For example, observing the temperature during soldering, if irregular temperature change or program execution occurred, the monitoring system captures their irregularity and can notify errors.
Furthermore, connecting to the Internet / intranet, the system can notify error and can send alert to the registered email. Such real-time observation enables you immediately respond to operation errors and defects.
Any data can be exported with CSV format. Various operational log data from each process can be useful for investigating and exploring for further productivity improvement.
Further advanced soldering management software “Soldering Manager” (paid version) is now available.

More about Soldering Manager

Reference Videos

Achieve 5) Managing invisible defect modes

UNI-TESTER compatible (optional)
In order to maintain stable soldering quality, not only measuring the tip temperature, but also measuring the tip leakage voltage and the ground resistance is important for process control.

Standard Configuration (Iron Tip Soldering)

Option

Combining our rich array of add-on functions to make things faster, shorter, better quality and accuracy.

Consumables (soldering tips)

Select the suitable one from over 2,500 types
Selecting right soldering tip is the key for qualified outcomes.
The tip must be selected based on a variety of factors, such as circuit board material, components and their size.
Japan Unix has a wide range of high-performance iron tips developed for automation.
Manufacturer custom orders are also available for exclusive works.

*ATTENTION FOR COUNTERFEITS.
Counterfeit soldering tips are being found over the Internet and unauthorized dealers, etc., please be careful not to be deceived by such tactics.
More information

Three Methods to Choose From

Iron Tips

Safe and reliable construction methods backed by tradition

Soldering with an iron tip has the longest history and is the most established technology in terms of reliability. However, modern technology requires a deeper understanding of soldering theory and new techniques to handle difficult applications

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Laser

The latest soldering method that is attracting attention from around the world.

While laser soldering is gaining popularity as a new method, it cannot be used as a direct substitute for iron soldering, as the heating process varies. To fully benefit from laser soldering, it is vital to understand its characteristics and the appropriate handling techniques, otherwise its advantages may be lost. This article outlines the fundamental principles of laser soldering and the necessary precautions for its optimal use.

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Ultrasonic Soldering

Ultrasonic turns conventional wisdom upside down. Soldering even on glass or ceramics

Conventional soldering basically involves bonding solder (tin) with a metallic substrate. Ultrasonic is an advanced technique that enables solder to bond with glass or non-metallic materials.
As renewable energy sources are attaining widespread use around the world.

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